client case
Bombardier Challenger 605
Fleet Excellence Through Proven Partnership
click here for the gallery
click here for scope of work
use case
charter operations
sales lead
AeroVisto
interior design
AeroVisto
cooperation
ACC Columbia Jet Service, Cologne
Precision Meets Purpose in Charter Aviation
The Bombardier Challenger 605, celebrated for its versatility and reliability in charter operations, stands as a cornerstone of modern business aviation. When a European charter operator expanded its fleet with the acquisition of a meticulously maintained Challenger 605, it faced a critical decision: how to ensure its new aircraft would seamlessly integrate with its existing fleet while maintaining the exceptional standards its clients had come to expect.
The answer lies not in reinventing excellence, but in replicating it with precision.
Trust Forged Through Technical Mastery
Five years earlier, AeroVisto had transformed this operator’s first Challenger 605, establishing a design language that perfectly balanced sophistication with the demanding requirements of charter service. That project had proven more than successful — it had become the gold standard for the operator’s fleet identity. When the opportunity arose to acquire another Challenger 605, the decision was immediate and undeniable: AeroVisto would ensure continuity of excellence.
This wasn’t merely a preference — it was a strategic decision rooted in technical and operational confidence. The operator understood that AeroVisto’s deep expertise with Décor Film Applications, precision upholstery techniques, and comprehensive refurbishment processes would guarantee flawless execution. No competitive bids were sought; the proven partnership and technical mastery spoke louder than any proposal could.
Seamless Adaptation, Elevated Execution
The project began with a foundation of proven success: the design specifications from the previous aircraft, refined through five years of operational feedback. AeroVisto’s team meticulously adapted these specifications to current material availability and pricing, ensuring every element would meet contemporary standards while maintaining design integrity.
The scope encompassed a comprehensive transformation. Premium leather in an elegant complementary tone would grace the main cabin seating, while charcoal grey leather would envelop the cockpit seats. The distinctive Décor Film Application — carefully selected for its durability and aesthetic appeal — would transform all wooden surfaces, creating the sophisticated dark wood appearance that had become a signature of the operator’s fleet.
Material selection reflected a balance between luxury and pragmatism. Tisca fabrics in silver and sand tones were specified for the divan and curtains, chosen not only for their elegant appearance but for their proven performance in high-utilization environments. The lower sidewall panels would feature fabric in a warm crocant shade, adding textural appeal while maintaining the cabin’s cohesive color story.
Technical Excellence in Every Detail
AeroVisto’s execution exemplified why the operator had bypassed the traditional bidding process. AeroVisto’s intimate knowledge of the Challenger 605 platform enabled them to anticipate and address potential challenges before they arose. When minor adjustments were needed due to material evolution, the team seamlessly integrated solutions that enhanced rather than compromised the original vision of the new cabin.
The galley transformation showcased particular attention to operational excellence. The existing countertop was replaced with stunning Golden Tiger granite with a sophisticated honed finish. This premium solid stone surface, expertly milled and reinforced with an elegant bullnose front profile, delivers both exceptional durability and timeless aesthetics — critical factors in charter operations where both luxury appeal and practical performance directly impact profitability. Every material choice balanced aesthetic appeal with practical performance, from the anthracite sheepskin on the cockpit seats to the carefully selected Tisca Tiara carpet, which would withstand thousands of passenger movements while maintaining its elegant appearance.
Working in close coordination with ACC Columbia Jet Service in Cologne, AeroVisto orchestrated a refurbishment process that minimized downtime while maximizing quality. The established relationship between all parties — operator, maintenance organization, and refurbishment specialist — created an environment where communication flowed seamlessly and decisions were made swiftly.
Standardization as Strategic Advantage
This project represented more than a single aircraft transformation; it embodied a refined approach to fleet management. By standardizing interior specifications across multiple aircraft, the charter operator achieved several strategic advantages. Passengers experience consistent luxury regardless of which aircraft they board, thereby reinforcing the brand’s identity and reliability. Maintenance teams benefit from standardized materials and specifications, which streamline inventory management and reduce training requirements. Perhaps most importantly, the proven design’s durability and ease of maintenance — particularly the Décor Film Applications, which charter operators consistently praise for being “super easy to clean and maintain” — directly contribute to operational efficiency.
The smooth project execution validated the operator’s trust-based approach. From initial specification review through final delivery in spring 2025, every phase was a testament to the value of established partnerships and proven expertise.
Excellence Replicated, Standards Elevated
For this charter operator, the completed Challenger 605 represents the successful execution of a carefully considered fleet strategy. The aircraft now operates alongside its sister ship, offering passengers an identical experience of understated luxury while providing the operator with the operational advantages of standardization.
For AeroVisto, this project exemplifies the ultimate validation of technical excellence: a client who, after five years of experience, chose partnership over procurement, expertise over exploration, and proven success over potential alternatives. It demonstrates that in aircraft interior refurbishment, true value emerges not from the lowest bid but from the confidence that comes with flawless execution.
As this Challenger 605 takes to European skies, it carries more than passengers — it embodies a philosophy where technical mastery, operational understanding, and enduring partnerships converge to redefine excellence in charter aviation.
Scope of work
- Complete seat reupholstery with premium leather
- Foam replacement for enhanced passenger comfort
- Cockpit seat refurbishment with premium sheepskin elements
- Comprehensive Décor Film Application on all wooden surfaces
- Production and installation of new curtains
- Galley countertop replacement with genuine Golden Tiger granite featuring a honed finish and bullnose edge detail
- Lower sidewall and dado panel upholstery
- Three-seater divan reupholstery with Tisca fabric
- Complete carpet replacement throughout the main cabin
- Jump seat refurbishment
- Bilingual cabin placards
- Complete burn testing and certification compliance
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